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Entrepreneur

Why Bad Automation is Destroying Your Productivity and Draining Profits

By Rohit Khargar
Last updated: April 7, 2025
7 Min Read
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The goal of automation is to increase corporate efficiency. Rather, it has the opposite effect on many businesses.

Contents
Why businesses struggle with automationThe high cost of bad automationHow to get automation rightAutomation should make business simpler, not more complicated

Businesses rush to automate jobs without fully understanding the implications. They invest in automation tools without addressing fundamental inefficiencies. They substitute human decision-making with software that isn’t completely tested or optimized. The exact reverse of what automation is meant to accomplish, it frequently increases complexity, slows down processes, and causes costly new issues instead of making things easier.

Most organizations don’t fail at automation because the technology isn’t good enough. They fail because they implement it wrong.

I’ve seen organizations roll out automation solutions that appear wonderful on paper but break down in reality. Employees circumvent automation to complete jobs, processes become more inflexible, and IT staff invest more time in maintaining automation than in performing the activities by hand.

The purpose of automation isn’t to replace work. The goal is to eliminate waste. And it is where the majority of businesses make mistakes.

Why businesses struggle with automation

One basic error is the cause of many automation failures: businesses attempt to automate flawed processes rather than addressing them first.

In practice, that looks like this: A business battling with sluggish customer service response times installs an AI chatbot but doesn’t tackle the underlying inefficiencies in its support system. The chatbot now irritates clients who still require human assistance rather than enhancing service.

A corporation automates data entry across departments but doesn’t standardize the data itself. Errors get copied and pasted at scale, causing greater, harder-to-fix problems down the road. A logistics firm implements warehouse automation but without connecting it with its existing supply chain systems. The result? More inefficiencies, not less.

When firms treat automation as a shortcut rather than a strategic investment, they end up increasing the very inefficiencies they were seeking to reduce.

The high cost of bad automation

Automation gone wrong isn’t just frustrating — it’s expensive.

A recent Bain & Company study found that 88% of corporate transformations, including automation initiatives, fail to reach their objectives. Similarly, according to Gartner, 85% of automation and AI projects fall short of expectations.

When automation attempts fail, the repercussions are severe. Automation done incorrectly results in increased operating expenses, decreased productivity, and unhappy customers. Businesses frequently have to maintain, modify, or even replace their automation systems rather than saving money. According to Boston Consulting Group, only 30% of large-scale tech projects accomplish their aims, while 35% fail completely.

Despite these risks, organizations keep making the same mistakes. They implement automation because it’s popular or because competitors are doing it, without assessing whether it genuinely solves their specific business concerns.

How to get automation right

When automation removes waste without introducing new inefficiencies, it is effective. That implies businesses need to repair their processes first – then automate.

Three fundamental ideas are followed by businesses that are successful with automation.

 

Prioritize strategy over technology. Prior to implementing any automation tools, businesses must specify the issue they are trying to solve. This calls for the question, “What is genuinely slowing us down?” Are we repairing a process or automating a task? What does success look like, and how will we quantify it?

The most effective automation initiatives begin with specific business goals rather than merely wanting to “use AI” or “add automation.”

Second, repair the process first, then automate. Instead of rethinking an inefficient system, businesses frequently attempt to automate it. Installing a turbocharger on a malfunctioning engine will not address the root causes. Businesses should standardize data, cut out pointless stages, and test before growing before automating anything.

Third, consider automation an aid rather than a substitute for people. The most effective automation complements humans rather than works against them. When corporations hurry to replace individuals with software, they often discover that the software lacks the flexibility, problem-solving abilities and context that humans bring.

 

While humans handle complicated decision-making, successful businesses build automation to handle high-volume, repetitive activities. Rather of controlling workflows, they improve them. Workers should perceive automation as an aid rather than a hindrance. Additionally, rather than imposing strict rules on everything, automation should let human involvement when needed.

Automation should make business simpler, not more complicated

Companies don’t merely need greater automation. They require more intelligent automation—automation that eliminates complexity instead of introducing it.

Automating as much as possible is not the aim. The goal is to automate the appropriate tasks. That is what separates automation, which increases productivity, from automation, which increases labor.

With a “set it and forget it” approach, too many companies jump headfirst into automation projects. Automation, however, is a business choice that involves preparation, testing, and improvement; it is not a magic switch.

Companies that successfully implement automation prioritize efficiency, simplicity, and alignment with tangible objectives. Those who make a mistake? Waste is ultimately automated, inefficiencies are exacerbated, and new issues are created.

Businesses who invest the effort to correctly automate will reap the rewards of increased scalability, accelerated operations, and reduced expenses. Those that do not will have to deal with the same issues they previously faced, except on a larger scale.

Whether to automate is not the question. Whether you are automating correctly is the question.

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ByRohit Khargar
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Rohit covers political news, local developments, and state affairs. His articles on UP Chronicle bring clarity to Uttar Pradesh’s current events.
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